| Resource
recovery
Most of the material stream, sometimes referred to as
the waste stream, generated from the dismantling process
can be put to good use in a significant way. Usable equipment
and components; electrical devices (radios, computers,
televisions, etc.); life-saving equipment (life buoys,
survival suits, rafts, etc.); sanitary equipment; compressors;
pumps; motors; valves; generators; and so on, can all
be re-used for alternative applications and the scrap
steel structures are re-processed. Steel production from
scrap in comparison to that of ore, offers a considerable
saving in energy consumption. In this perspective, shipbreaking
may be claimed to comply with the principles of sustainability
even though there may be some discrepancy between areas
of application.
Disposal
and recycling
The waste/ material stream following demolition is distributed
and transported out of the dismantling site to local enterprises
for re-sale, re-manufacturing or recycling.
Re-sale:
The following is a listing of item-groups typically offered
for direct re-sale (no reprocessing/ re-manufacturing):
• pumps, valves, motors, machines
• navigational equipment
• life-saving equipment (rafts,
lifebuoys, life-vests, survival suits, etc)
• personal protective equipment
(helmets, workboots, gloves, goggles, overalls, etc.)
• Chemicals and paints
• Steel components (anchors, chains,
ventilation components, pipework, etc).
• Sanitary equipment (toilets,
sinks, bath tubs, and so on).
• Furniture
• Electrical cabling (intact) and
batteries
• Insulation material
• Oil products (to manufacturing
industries)
Re-manufacturing/ re-processing:
A comprehensive proportion of the waste stream is re-processed
or re-manufactured rather than recycled prior to sale
as illustrated below:
• Steel re-manufacturing: Not all
extracted steelwork is characterized as scrap. “Undamaged”
plating is re-manufactured by cutting, grinding and hot-work.
Anchors, chains, engine structures, and so on may also
be re-manufactured by undergoing similar treatments.
• Oil re-manufacturing: Used (dirty)
oils (lubricating oils) are re-processed and offered for
sale.
• Mineral re-processing: Insulation
material (asbestos) is in some facilities reprocessed
by manual crushing and sold to manufacturing industries.
• Copper reclaim: damaged cabling
or non-saleable cabling is stripped for insulation either
by burning or by mechanical stripping (sometimes also
carried out at the scrapping site).
Recycling:
Real recycling in the sense of waste being used as a
raw material in the production chain is first and foremost
represented by scrap steel. This is the raw material for
steel works and for cold-rolling facilities. The quality
of the end product is a function of the quality of the
available scrap, the sorting and the recycling process.
Current
practices and standards
We safeguard the environment by the introduction of
technology (cranes, docks, etc.).
Aspects/ requirements at the yard:
Vessels are to be broken up alongside quay and ashore.
1. Our yard has waste reception and storage facilities
and separate storage facilities for hazardous materials
according to environmental and safety regulations.
2. Our yard had separators to deal with sludge/oil remnants.
3. Our yard should have an emergency plan or procedures
in order to deal with oil spills, personal accidents,
fire, and accidents with hazardous materials.
4. Our yard has facilities to provide first aid to injured
persons.
5. Our yard is equipped with fire-fighting equipment.
6. Our yard is guarded against unauthorized entrance.
7. Our yard works with safety regulations and procedures.
8. Our yard works with prevention procedures.
9. Our yard works with procedures to protect the environment
and establish an environmental policy.
10. Our yard had a health program for our workers.
11. Our yard has a safety maintenance program for their
equipment.
12. Our yard has clear working procedures to which all
employees should adhere
Certificates/Licenses:
1. Our yard is a member of “China National Ship-scrapping
Association”,
2. Our yard is licensed to break-up and recycle vessels
and report to the authority that issued the license.
3. Our yard works with the approval of the State Environmental
Protection Administration of China.
4. Local environmental authorities regularly inspect our
yard.
5. Our yard has import license to buy vessels.
6. When using sub-contractors, either for breaking up
and/or transport/collecting waste products and/or transport/handling
of hazardous materials, we regularly checked that they
themselves are properly licensed.
7. Existing rules and regulations regarding the handling
and disposal of hazardous products are to be followed
up by the yard.
Staff/Workers:
1. The staff/workers are trained to handle and store hazardous
materials and to provide first aid to injured persons.
2. The staff/workers are trained for fire-fighting and
to handle oil spills.
3. The work force on the yard wears safety helmets, safety
shoes, eye protective glasses and working gloves.
4. The workforce on the yard wears facemasks when dealing
with toxic materials or materials which generate toxic
fumes.
5. The workforce handling asbestos or materials containing
asbestos wears protective clothing and masks.
6. The workforce cutting steel by torch is protected against
inhaling possible toxic fumes originating from paints
Working
procedure:
1. Assessment of which hazardous products the vessel contains
before a vessel is accepted for demolition and recycling.
2. Employees are appointed to ensure that internal and
external rules and regulations are adhered to by all involved.
3. Cutting of steel preferably to be done by hydraulic
scissors or water jet.
4. The keel should be broken up ashore.
5. All residual oils from the vessel should be taken ashore.
Oil-trapping gates should be prepared.
6. The last remnants of fuel/diesel oil and sludge should
be removed by pumping fuel/diesel remnants to bilge pools
on-shore and use separators to handle the remnants before
scrapping the vessel.
7. Only workers who wear protective clothes and masks
can remove asbestos from the vessel structure.
8. Measures should be taken to prevent asbestos dust/fibers
from entering the air while removing loose asbestos.
9. Electric cable insulation, which is hazardous, should
be removed in the same way as removing asbestos. Burning
of this insulation is prohibited.
10. Asphalt/bitumen sticking to steel should be scratched
off.
11. Insulation sticking to steel should be removed and
waste separated by workers wearing protective clothes
and masks.
Possible
hazardous (waste) products:
1. Batteries are sent to licensed dealers who have special
skills in handling them.
2. Diesel oil are pumped and gathered on shore and sent
to licensed dealers for handling.
3. Electrical components are cut off and tested for electricity
before dismantling.
4. Fiber/glasswool slabs are sprayed with water to reduce
dispersion.
5. Fire detectors are handled by workers who wear protective
clothes and masks.
6. Freon/ Halon (in bottles and in vessel’s cooling systems)
are handled by licensed dealers.
7. Fuel oil (remnants) are pumped and gathered on shore
and passed through separators before being disposed of.
8. Granulated cork is handled by licensed dealers.
9. Lubricating oil are pumped and gathered on shore and
passed through separators before being disposed of.
10. Paint remnants are collected by licensed dealers.
11. Plastics/PVC are removed to shore from the vessel
and then sorted for collection by licensed dealers.
12. Polyurethane foam (sprayed) is handled by licensed
dealers.
13. Polyurethane sheets are removed to shore from the
vessel and then sorted for collection by licensed dealers.
14. Rubber are removed from vessel to shore for sorting
and then collected by licensed dealers.
15. Transformer oil is removed from vessel to shore and
then sorted for collection by licensed dealers.
16. Wall panels/bulkheads (could contain some asbestos
as heat-resisting material), asbestos are removed first
and panels/bulkheads are removed to shore and then sorted
for collection by licensed dealers.
Inspections:
1. The yard accepts regular inspection/supervision by
the Seller or their nominated representatives during demolition
of the vessel.
2. Our yard accepts visits from third parties including
press or persons representing environmental groups.
3. Our yard provides the Seller with a complete set of
documentation, including pictures, after the demolition
is completed. The documentation should also verify deliveries
to licensed dealers mentioned above.
On 19 September 2005,We passed ISO-14001 and OHSAS-18001 certification from American Bureau of Shipping(ABS) at first attempt.
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